The reason for this is for the hillard diffs to work the rear has to overrun the front. Kit Includes: RS1 HD Polaris Differential RS1/XP1000 Front Diff Swap Kit Bracket. Normally the front shaft yoke on the drive shaft spreads and will bust or the yoke that goes into the front diff gets all wallowed. It's no wonder most of these big riding places are now getting rutted out so bad with utvs pushing the weight of most family cars or small off road trucks. Reactions: when I built this diff he said it would be as strong as an RS1 swap, but I got the sense Nov 1, 2021 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Oct 19, 2002 · the front diff yet) measure the distance from the center of the spring pad to the yoke on the axle pinion, using a straight edge perpendicular to the yoke, next with the weight of the vehicle on the wheels, measure how much the drive shaft can compress relative to the axle pinion yoke. Curious if any torsion front diffs preferably from the raptor (for 4. 7 stx/lx with 3. _ I want to go 3. If you are Feb 22, 2019 · Change out the front differential from a Mercedes Benz with a 3. It runs 1,500 bucks for the diff and the bracket to make the diff fit in my XP1K. 82:1 in the front and 3. , Feb 9, 2023 · But that differential will come with the billet aluminum sprague, as well as the “halo-ed” ring gear. 08 the front is gonna be overrunning the rear when in awd. We can get ya oem parts or we’ve got special forum pricing on sandcraft stuff going on this week. Skip to content Front Differential Mount Bolts $ 10. The transmission, if it can be made to fit, would most likely need the clutch housing, secondary clutch(XP primary should work) and turbo rear axles. It would be awesome if anybody has one that could pull some measurements like the shaft size on the input shaft and the bolt pattern on the bottom of the diff where it mounts to Apr 2, 2021 · We were just in the same dilemma, broke the diff in her buggy and decided to go with the rs1 and try it. Apr 16, 2022 · Another RS1 front diff swap! They are $2,400 installed! Sandcraft Prolaris Turbo S/RS1/Pro XP Gen 2 Bulletproof Front Differential DIY Kit. These upgrade kits improve bearing tolerance, eliminates slop and reduces differential noise. 90 front ratio. To install your solid axle kit you're going to need a rear matching lift kit, solid front axle from a 79-85 Pickup or 4Runner, and a long spline drive shaft. Spring Retainer and Cage Plate Combo, Bearings Optional. Add Jun 15, 2020 · Rs1 Diff swap in a 2020 Polaris rzr xp turbo 2. Dec 22, 2019 · I rebuilt mine with his parts listed here and it's a completely different and dependable front diff now, no ratcheting at all for about 3 months and solid engagement each and every time. Pretty sure the rear calipers are the same and should bolt up fine. Which does sort of work but you won’t like it. Sep 22, 2006 · Hi Hit man, I had originally hoped to go the full front 3/4 ton swap which would allow an 8 lug pattern, but it just didn't seem reasonable. May 20, 2019 · Since i broke the stock differential in my rzr turbo we decided to upgrade big time with a rs1 diff!buy the adapter plate from Coffman Custom Machine https Nov 20, 2018 · Also the RS1 or Turbo S front diff is much better than the standard turbo diff. 2K views, 16 likes, 0 loves, 13 comments, 16 shares, Facebook Watch Videos from Rzr extreme: Here it is guys! As promised! Instructional video on swapping out your front diff for the new RS1 diff Feb 13, 2024 · The RS1 is a well known upgrade from the factory 64" XPT diff. I broke the cage, marked up the hubs, broke the pinon bearing, you can get the picture. Skip to the content. The Sandcraft Motorsports Front Differential Repair Kits that we offer at American Off-roads are all made in America, come with our standard free shipping, cashback rewards, and will be at your door in 24-36 (as long as the supply chain holds up). Improves bearing tolerance, eliminates slop and reduces differential noise. 5"front/Superfex springst+1. Will Fit: RZR RS1: 2017-Current Bikeman Performance Polaris RZR RS1/Turbo S/XP 1000 Front Diff Swap Kit Bracket. Instagramhttps://instagram. But that means your front diff will be running a faster ratio then your rear. Red is for Photo purposes ONLY. Items most others charge extra for. Loads of details more than you need. Tru-Lok Harness, Pinion Bearing and Seal Kit, Hardened Ring Gear Pin, HD Armature Plate, 24L Hardened Billet Sprague Cage, Long Rollers, Double Sleeved Hub Set. 50 add to cart Oct 28, 2019 · Im w rwb on this one. Sep 18, 2018 · Then we finally did a rs1 front diff swap once warranty was out. A quick 10 minute video on the key highlights of the conversion can be found here: RS1 Diff Swap in Under 10 Minutes. Aug 1, 2013 · While the time and labor is intensive to swap a solid front axle onto an S-10 chassis, the cost is not. Jan 29, 2022 · I am planning on installing an RS1 diff in our 2017 highlifter, HOWEVER, I am having the transmission regeared/ rebuilt to work with the RS1, by a professional transmission guy. Apr 2, 2014 · (SOLD and missed) TRD S/C'd/5spd trans swap/locked w/4. Need a RZR RS1 Front Differential? We have you covered. I am not sure what else is in the case. Polaris OEM Front Differential for RZR Turbo S and RS1 Bombproof Front Differential DIY Kit - 2018-2022 Turbo 'S' / 2018-2020 RS1 / 2020-2024 XP PRO quantity Add to cart SKU: C18190122 Categories: DIY DIFFERENTIAL REBUILDS , Polaris , RZR PRO XP , RZR RS1 , RZR XP Turbo S , Sprague Carriers , Spring Retainers Home Shop Armature Plates Black Friday - 2021 CERTIFIED DIFFERENTIAL REBUILDS Combos Front Diff Race Bearing Kit Front Differentials Memorial Day Sale Memorial Day Sale 2020 Polaris Service Sprague Carriers Spring Retainers UTV Parts RZR PRO XP RZR RS1 RZR XP Turbo S GEN 2 – BULLETPROOF FRONT DIFFERENTIAL RE-BUILD – 2018-2021 TURBO ‘S’ / 2018-2020 RS1 / 2020-2024 PRO XP What you need to do to convert your Polaris RZR front differential to an RS1/Turbo S style diff in under 10 minutes! Additional pictures available on the web Dec 21, 2022 · The 21 and newer rs1 diffs have an extra pinion support in them. Aug 9, 2014 · Toyota solid axle is 55-56" Narrow track D30 front is 53-54" There is a 1971 D44 30-spline semi-float offset rear axle that was 50-51" wide. Our SAS kits include a front diff armor plate, upper axle gusset, wheel bearing, and knuckle service kits. The RS1 is a well known upgrade from the factory 64" XPT diff. SANDCRAFT offers a full line of upgraded OE replacement Front Differential Bearings and Seals. The upgraded features include thicker steel for strength and better magnet-ability. Beefed up diff driveshaft axles gonna send shock into the trans. 00 $ 670. Short video of the Tusk Gladiator front axle swap on my 2017 Rzr Highlifter. 3L Lariat supercab 4x4. We disassemble the stock differential. The only stronger option is to swap the diff mounting plate using a Gilbert designs plate and run an XP1K front diff. With the added wall thickness of the ring gear we had to develop a new billet aluminum spring retainer, 4wd armature, and sprague plate. That adds a big chunk of $ to consider into your scenario. c This test only shows that the magnet does work, it does not test how strong the magnet force is. This version doesn't allow use of winch mounting over the differential. Wiring can be done by by splicing into the factory harness. My only concern is that it will physically fit like all the other models. Always follow the warnings and instructions in Owner's Manual. 5" spacers rear/35x12. It was a cheaper option than billet built diff but it’s going in her buggy so we don’t need the swap kit. This BOMBPROOF kit includes our Steel Tall Sprague Carrier for the highest strength upgrade you can get for this differential. Jul 17, 2023 · You got the rs1 diff in yours. If I were gonna go all out I would do the RS1 front diff kit. Our kits are designed to handle extreme abuse Sandcraft Motorsports offers a full line of upgraded OE replacement Front Differential Bearings and Seals. 10 gears) would swap. Brand new Joe coffman hill killer rs1 front diff, New rs1 diff conversion from Joe coffman, New Tru lock harness, Light bar, Rock lights, New Ecoxgear 26" speaker, New Chase light, 35x10x15 zillas probably 90% tread or better, System 3 bead locks wheels, 3500 lbs winch, Below are high resolution images of the cutting/trimming required to fit the RS1/Turbo S front differential into various Polaris RZR platforms which did not come equipped with this differential from the factory. As well as improved design that eliminates warping of the armature plate which ensure the front differential will engage every time. The TORQ Full Spool is Rock bouncer proven and has helped drivers podium. Oct 23, 2015 · None of those have worked at all. Jul 26, 2021 · Check Out The Front Differential Repair Kits We Have In Stock. This kit will help strengthen your front diff when landing. If the ring gear is solid and won’t break next to go would be shearing off the pinion and whatever else it possibly could take out in the driveline. Instructions for cutting and Diff installation not included at this time, but can be found on Internet. I remember when I was big into my Toyota trucks Offroad I was in the 3400 pound range ready to hit the trail. This adapter allows you to directly plug your RS1 differential into a Standard RZR 1000 or Turbo XP. Nov 14, 2020 · My diff had the bearings fail and took out the ring and pinion. I’m 99% sure front diff pinion splines are the same. Dec 27, 2023 · Please remember to hit the like button and subscribe to our channel so we can continue to provide you with some awesome content. I am looking to purchase the entire Challenger differential carrier to do the swap in a 2018 JCG 230mm differential. 08:1. Compare the numbers with those measured with the old axle. The TORQ Full Spool by Torq-Masters Industries Inc. Made of 11ga steel Powder Coated Black All hardware included No wiring included. RS1/XP1000 Front Diff Swap Kit Bracket, Polaris RZR 800 RZR 4-800/ RZR S-800 2008-2014 fender flares kit Set of Pieces Material ABS Plastic Surface Orange Peel Texture Width 76 Apr 26, 2020 · Much bigger and stronger diff all the way around, I have thought you could build an XP1K/XPT diff to be equally as strong as the RS-1 diff (in stock form), but my recent experiences are telling me otherwise. The RS1 uses turbo axles so you’d need new axles as well. Jun 26, 2019 · I had a complete diff failure in my last Turbo XP Front Diff In My 2018 Highlifter. I don’t know that putting an rs1 front differential in is a good idea with cutting the frame. allthingzutv. Differentials are 100% NEW in factory sealed box. Nov 22, 2019 · The Turbo S 4 seater FRONT caliper swap would be worth it for you. After years of R&D we’ve been able to create the most durable, highest heat-rated seal on the market. . View product Remove Jul 20, 2015 · 01 HO DRW DAP SAC 7x13 / FASS Titanium 290GPH w- Heater / Lope Tubes / Tank sump / Edge Juice / Dual Disk Ceramic Clutch / Boost Tube w- Silicone Boots / Heater Delete w- Ported Horn / Full 4" Straight axle dump Apr 29, 2017 · Not sure how your new diff is gonna work out if the gear ratio is 3. Even with purchasing two lift kits (1/2 ton & 3/4 ton) and mixing and matching there still was a lot of fabrication involved. Upgraded Internals for RS1 Front Diff. This kit combines the mounting plates and hardware needed to upgrade your factory front drivetrain to incorporate an RS1 Differential. As promised! Instructional video on swapping out your front diff for the new RS1 diff sale! gen 2 – bulletproof front differential diy kit – 2018-2022 turbo ‘s’ / 2018-2020 rs1 / 2020-2024 xp pro $ 745. The jimmys and blazers have a cable actuated 2-piece differential that is a cause of aggrivation. is the first of its kind to the UTV Market, backed with a Lifetime Warranty, the Full Spool will greatly extend the life of your Polaris front differential, eliminating all the common failure points. The later versions where centered and about the same width till 75ish Having a set of custom housings made isn't the end of the world. Bikeman Performance Polaris RZR RS1/Turbo S/XP 1000 Front Diff Swap Kit Bracket. Additional pictu Mar 10, 2018 · Off Road Beast Suspension owner Justin Pierpoint breaks down the new Beefy front differential of the Polaris RZR and Turbo S Jan 14, 2021 · Similarly, you couldn’t swap an RS1 differential into the former machine because the RS1 has both different gearing as well as a turbo transmission. 88s/on board air/Toytec 3. 55 gears. 90 gears. Potential future buyers might not understand why it was done. For Full RS 1 Front Diff Kit See “HERE” Learn More About Sandcraft Motorsports: Jul 9, 2024 · Rzr Rs1 Front Differential, Sandcraft Polaris RZR '18-'22 Turbo S/'18-'20 RS1/'20-'22 Pro XP Gen Bulletproof Front Differential Re-Build Fueled UTV, Rzr extreme Yes a RS1 diff swap will fit in a 900S !!!! Jan 2, 2017 · Thanks for the info. I done the xp1k swap into my 900 after breaking my 900 diff twice in a month. Also while in the diff the output hubs have been “deflecting” -I suppose is the word for it-and chewed up the inner sleeves of the hubs. If it would be the same or less than a regear for the parts I’d be comfortable with labor on that. Jan 16, 2024 · Minor RS1/ Turbo S diff swap information Polaris RZR Forum RZR Polaris UTV Side X Side Front Differential UTV ATV Repair (C12160122) Machined from heat-treated domestic materials, our Steel Sprague and Armature plate combo is designed to handle the most extreme Sep 17, 2021 · Standard gear reductions do not change the rear diff gear. My dealership I use has had to actually replace 2 frames under extended warranty because when the drive shafts broke up by the diff it beat the hell out of the frames. It's also actually cheaper to do the RS-1 swap initially, than it is to try and build an XP diff to compare as well. With a 3. A 2020 Trail and Rock RZR has the same differential case as an XP turbo, but the ring and pinion aren't the same. The stock ring and pinion gears are straight cut. Apr 17, 2022 · You won't notice a torsen in the front unless you need it. My front diff gears are 1% higher than stock and the case had to be machined to fit the gear. I done the sprague, armature plate, hd pin, and billet spring retainer. updated pic to come one day. com 2017 RZR XP4 1000. Our kits are designed to handle extreme abuse and heat. 50R17 Pitbull Rockers/AOR tube bumper/XRC8 Winch/custom snorkel/6000K HID Heads/18" LED light bar/Herculined floors and lots of stickers for added horse power The RS1 is a well known upgrade from the factory 64" XPT diff. Feb 7, 2023 · Off-Road Section - Front diff swap options - I have a 2019 2. @RZR_Joe, did your stock Turbo master cylinder work ok with the Turbo S4 front caliper swap? I think you'll need longer brake lines. Do all the above and then you’ll have to take out the plates and frame it mounts to. Pm for pricing Watch this in depth, step by step RS1/Turbo S front differential conversion on a Polaris RZR Turbo. May 17, 2017 · the axles work , you need a display panel and the wiring harness , unless you butcher up the wiring ---there is a guy nick named Retro/Hondaatvforums. DOES NOT COME RED. I would assume there's no difference space-wise. Mar 22, 2021 · So we broke a front driveshaft u-joint and yoke. I replaced the front and rear diffs with torsens in an '02 Explorer, which only has AWD/4H/4L, and the only noticeable difference on pavement was that the rear tires barely chirped on sharp corners as they did with the LSD. If you want to use a RS1 diff you would need to change diff gears in the trans. net that builds a box to control the front diff clutch , he does sell them just builds them for friends , there is a thread on this subject on Hondaatvforums,net by Shade ----- I went the opposite way , I put a 1st gen/ full time diff in my 2002 RS1/TURBO S Front Differential Conversion for Polaris RZR Turbo/XP 1000 AKA “RZR BIG DIFF” SWAP Below are high resolution images of the cutting/trimming required to fit the RS1/Turbo S front differential into various Polaris RZR platforms which did not come equipped with this differential from the factory. So seeing how the turbo RZR diff is different part number I'm curious to swap one into mine and see if it gets this damn noise gone. You will be required to splice your new RS1 Diff into the factory harness unless acquiring a pigtail to adapt to your factory harness. RS1 uses a turbo trans which also has a different snorkel gear setup. Doing everything at home using Sky’s Offroad Design $220 SAS axle hanger kit, stock Jul 18, 2019 · The drive shafts are a big issue in the rs1. Polaris RS1 Differential Swap Kit for 2016-2021 Polaris RZR XP Turbo. We machine an interference fit sleeve on our ring gears, press them on and fuse weld for piece of mind. I'm running a heavy wheel and tire combo at around 76-78lbs per corner and it may be just a little too much for these Turbo Diff's for the terrain I am running them in. 2019 XP4 1000, 35's, TCP transmission 30% gear reduction, Dura Clutch, RS1 front diff swap, Upgraded everything! #Imnevergoingtorevoverfromthisfinancially Mar 25, 2012 · 2003 7. Don’t remove your steering rack or it’ll throw your dynamix all out of whack and have to be recalibrated. Front Differential and Transmission Components; General Maintenance and Repair Parts Aug 15, 2020 · The rs1 has the turbo axles, turbo s front diff, turbo transmission, turbo s clutches and clutch covers, turbo s belt, tried and true xp1000 engine, xp1000 shock setup, xpturbo rear suspension, fast ratio rack and pinion, xp1000 tie rod setup, factory pulse bar, bigger driveshaft than xp1k or turbo. It has never been easier to upgrade Oct 21, 2020 · BRAND NEW RS1 FRONT DIFF. Sandcraft offers a full line of upgraded OE replacement Front Differential Bearings and Seals. It does not look like this anymore, well kinda, has full harley grille, light bar, 4 pro-comp 9" lights, full coil swap, 2010 box, tailgate,lights etc, recon 3rd brake light and mirror lights, 2010 Rear diff swap, 2007 Front diff swap with coils. SXS Polaris Pro R TurboR / ProXp Xpedition XPT S '21+ XP 1000 24+ XP 1000 '14-23 Mar 1, 2021 · Front Brakes: - 2 x POWER STOP JBR1161EVC - Front Rotors - POWER STOP Z361183 Z36 - Front Pads (includes new pin boots) - 2 x CARLSON 14177 - Front caliper Pins and bolts - 41001-7S010 - Caliper Assy-Front RH, W/O Pad & Shim - 41011-7S010 - Caliper Assy-Front LH, W/O Pad & Shim - 2 x 41014-7S010 - Member-Torque, Front - Caliper Bracket May 18, 2024 · Bench seat in back stock in front, 5 harnesses Fang light facia swap. I put in a set of experimental hypoid gears like automotive applications use with SKF bearings. Designed to precisely fit yourRead more The very First Heavy Duty Armature Plate for Polaris RZR's with the RS1 Front Differential! This was custom designed and fiber laser cut out of Cold Rolled steel. Its a simple swap with portals, but not sure what you'd need for the stock hubs. MOPAR 68427798AA - with 3. May 26, 2021 · Sandcraft about a week ago released their new Bullet proof diff kit for the new style /RS1 differential it includes a Sprague ,Spring Retainer and Cage plate Mar 24, 2012 · The guts of the AWD front bravada diff "pumpkin" are identical to any blazer or jimmy diff, the only exception is the bravada has a 1-piece axle and axle tube on the right side. Oct 22, 2023 · I tend to swap out of rigs every 4 years and this one just passed year two. Sandcraft Motorsports Spring Retainer, Cage Plate For RZR RS1 Introducing Industry Leading Polaris RZR RS1 Spring Retainer. IMO you would be better off building the YRE diff. This kit combines the mounting plates and RS1 Differential needed to upgrade your factory front drivetrain. Beefed up diff gonna break any axle imo. 90 Limited Slip Differential. It also mangled up sprague armature plate and black plastic retainer. The rzr 800's use 3. 70:1 in the rear. 00. Versus not comfortable rigging the regear RZR 1K RS1 – 2018+ RZR Turbo – All Years RZR Turbo S – 2019+ Combine this upgraded seal kit with our other front differential upgrades for the ultimate in Content Source: 2019 RZR RS1 Owner’s Manual (9929364 R01) > Specifications Chapter IMPORTANT The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. We offer our kits in three different heights.
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